• 455 Steelcase Rd. E. Markham Ontario, L3R 1G3, Canada
    P: (905) 850-3322 E: info@cygnuscorp.com

ABOUT Us

Cygnus Electronics Corporation (CEC) is a leader in the development and manufacturing of advanced technology products, including turnkey, prototype, design, testing, component recovery and repair just to name a few.  As a privately owned company in Ontario, we employ certified technicians and engineers, and have a sales division dedicating to servicing our valued clients.  Cygnus has 20,000 square feet of development and manufacturing facility in the Greater Toronto Area, catering to projects of varying sizes.

Our manufacturing engineering personnel are involved at all levels of product development to ensure that optimum design for manufacture, quality and lowest costs are achieved. Our environmentally friendly facility and lead-free process offer the best and most efficient use of products and material, saving money on your project.

Since our inception in 1996, we have built a strong reputation based on leadership in technology, engineering excellence, cost effective manufacturing and integrity.

Complete, single source partner

From product development to manufacturing, distribution, support, and parts management, Cygnus can provide the entire package or individual functions to supplement your project. We work with our clients to develop customized strategies, yet maintain the flexibility to respond quickly to changing business needs. CEC’s comprehensive staff of design, manufacturing, and test engineers; supply chain experts and quality specialists can handle almost any client need.

Dedicated Resources

Cygnus appoints a dedicated development and manufacturing team to your project, lead by an account manager for the life of your project.  Manufacturing is done through a “focused factory” concept where dedicated staff, space, and equipment are permanently assigned to your project.

Cygnus appoints a dedicated development and manufacturing team to your project, lead by an account manager for the life of your project.  Manufacturing is done through a “focused factory” concept where dedicated staff, space, and equipment are permanently assigned to your project.

The Cygnus experience

Cygnus Electronics Corporation (CEC) has deep roots in the Electronics industry with successful business history dating back to 1996.  We have a dedicated, experienced team of professionals with decades of combined experience.

Since its inception twenty-two years ago, CEC has provided high-quality electronic contract manufacturing and turnkey supply chain management services tailored for low- to mid-volume product lines. We are proud to be the most experienced and stable contract electronics manufacturing organization in Ontario.

Our custom approach and engineering ingenuity has allowed us to provide a consistently reliable service to OEMs and VARs, our valuable customers.   We offer decades experience, delivering consistently high quality and innovative services to support the needs of our clients, in North America and Europe.

Our manufacturing facility in the Greater Toronto Area is ISO 9001:2008 certified and offers over

20,000 square feet to accommodate any production scenario.

Call us today to experience operational excellence in all areas of service: quality, cost, reliable supply, and flexibility.

View our ISO Certification

Added Value Solutions

We can provide engineering support at every stage of the product life cycle.

From the early stages we can advise on:

Design and layout of complex multi- layered printed circuit board assemblies.

  • Critical parameters for the manufacturing process.
  • Design for Testability
  • Vendor selection and development
  • PCB finishes and process consumables
  • Lead-free compatibility
  • Early prototype build and design analysis
  • Product returns analysis

PCB Assembly

Cygnus Electronics is a full-service contract electronics manufacturing company featuring complete solutions for Printed Circuit Board
Assembly.

We can offer you:

  • Fast turnaround prototyping
  • DFM, DFT, and DFP first off building analysis
  • High mix, low/medium volume
  • Lead-free soldering capability
  • 0201 to uBGA SMT placement
  • AOI (Automated Optical Inspection) and X-Ray Inspection
  • Through-hole PCB Assembly
  • In-circuit test with up to 1024 nodes
  • Analog, Digital, RF and Functional test development, operation and debug
  • 24” x 24” flying probe test
  • ESS vibration and pressure testing
  • Workmanship to IPC-610 class 3 or MIL STD 2000 equivalent

Final Product Assembly

Whether you require board level assembly only, sub-module or final product assembly.

We can provide a tailored service to:

  • Assemble your printed circuit boards into finished product box assemblies
  • Press-fit connectors into highdensity PCBs and backplanes
  • Carry out potting, encapsulation, and heat shrinking
  • Carry out semi-automated wire wrapping of complex assemblies

Test Solutions

Cygnus Electronics can provide a total test solution. We use process monitoring tools, Automated test equipment, Specific To Type
equipment and various early life failure screening techniques to maximize test coverage.

Our capabilities include:

  • In-circuit test with up to 1024 nodes
  • Vacuum, pneumatic, and mechanically actuated test fixtures, completely manufactured in-house to transform Gerber data into accurate and reliable Test fixtures for automated test equipment (ATE) and functional Bench-top testers.
  • Analog, Digital, and RF Functional test equipment.
  •  JTAG – Boundary Scan
  • System Test

QA and Workmanship

We operate a dedicated in-house IPC training scheme in order to maintain consistently high levels of product quality.

To support our quality policy, we have implemented and maintained an efficient Quality Control Program, which allows us to fully
comply with the requirements of ISO9001:2008. Our commitment is to consistently meet or exceed all agreed upon and contractually
documented requirements for high quality and cost effective manufacturing through:

  • The management team fully supporting and providing the necessary resources for the implementation and continual improvement of Cygnus’ QMS (Quality Management System)
  • The management team reviewing the QMS’ accomplishment of objectives and its effectiveness on a regular basis. Changes are made to meet new objectives, demands, and requirements.

ISO 9001:2008

Cygnus Electronics is registered by Intertek to ISO 9001:2008

  • What does this mean for you?

Quality and Consistency – ISO registration is one of the highest marks of a quality assurance system. Cygnus Electronics can assure it’s OEM’s, VAR’s and their clients that It’s products and services will consistently meet and exceed their expectations.

  • What is ISO?

International Organization for Standardization – Headquartered in Geneva, Switzerland and made up of experts from over 90 countries including Canada and the U.S., who work cooperatively to establish standards for businesses to follow in their operations. ISO 9001:2000 is the most comprehensive quality system standard.

Account Management

Outstanding service and support distinguish Cygnus as a true partner in the manufacturing process. To ensure that each customer’s needs are fully met without exception, we custom design a production process to fit their unique objectives within each of these process categories.

Rounding out our product services is Cygnus’ expertise in delivering inventory management systems to optimize our OEM partner‘s
objectives.

Cygnus’ manufacturing services account team, guided by your dedicated account manager, will deliver added value above and beyond the quality of our product and procedures. It’s a distinction that embodies the Cygnus business philosophy. It’s a distinction you will notice when
Cygnus serves as a nearly seamless extension of your own operations. A distinction that can only be achieved through a true partnership

Lead Free Assembly

Cygnus Electronics has taken the initiative to setup a complete lead-free process; including a new wave solder lead-free machine using SN100 Alloy.

Our production staff have been trained to the IPC lead free standard by EPTAC (Electronic Process Training and Consulting Corporation).

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